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Variation of Mechanical Properties of a Cryogenically Treated Cutting Tool (High Speed Steel)

1. Introduction:Mechanical properties set-up Cryogenic treatment of the tool
like hardness, wear resistant, tensile was done by indirect cooling and with no
strength are very important for cutting direct contact with liquid nitrogen. The
tool. The Cryogenic treatment on metal Cryo-treatment is a doubled walled
has been extensively employed since many stainless steel container with
years for various application like inter-spaced filled with Polyurethane
stabilizing dimension of precision foam. The top cover made of stainless
machined part and gauges with change in steel has a double end shaft fan motor
temperature, removal of internal assembly mounted centrally. The liquid
stresses, improving wear resistant and nitrogen, connecting valve, pressure
hardness.Cryogenic treatment of metal gauzes, feed through and outlet
parts means cooling these parts at a connections are all mounted on the top
predetermined rate, up to a given flange.Below the top cover a cylindrical
Cryogenic temperature (-80C), buffer tank is mounted where the liquid
maintaining these parts at that lowest nitrogen get collected and evaporated
temperature for a given duration of time vapour are vented through a vent pipe.
and then allowing these parts to warm-up The shaft of the fan motor assembly
at a given warming-up rate to room passes through this buffer tank and has
temperature.So the main variable of the fan blades mounted on both sides. A
Cryogenic treatment are:a. Rate of copper disk has been fixed to the bottom
cooling.b. The lowest maintained of the buffer tank to ensure better heat
temperature for a given duration.c. The transfer. Aluminium fans are fixed at the
duration for which the specimen are bottom to ensure forced convection
maintained at the lowest temperature.d. cooling of the space inside the
The rate of warming up(Chillar, Agarwal. Cryo-treatment chamber. The specimen kept
1995)Cryogenic treatment has been in the stainless steel tray can be cooled
successfully applied on steel to improve by two ways:i. A circulating fan housed
its mechanical properties. This occurs below the buffer tank, induce forced
because of transformation of almost all convection currents picking up cold from
the retained Austenite in steel to stored liquid nitrogen in the buffer tank
Martensite thereby making the steel more downward over the specimen. The cold gas
Wear resistant.2. Literature moving down to the bottom of the chamber
Survey:Evidence of Cryogenic treatment gets cooled and moves radially sideways.
was found during 1937 in Soviet Union These gases re-enter on the fan region
(Carry and Robert 1980). Metals are through the opening of the slots in the
gradually cooled to cryogenic temperature aluminium fins. Thus forced convection
(-80C), soaked for a prolonged current loop is established within the
period and warmed to room temperature at chamber.ii. Part of the liquid nitrogen
a predetermined rate, the lattice stored in the buffer tank is made to
structure of the atoms change due to circulate over the shroud by
stress being relived during Cryogenic thermo-syphon effect. To facilitate this
treatment. In case of ferrous metal, the a copper tube is connected to the buffer
soft ductile FCC structure Austenite gets tank and is brazed on the outer wall of
converted into strong and harder BCC the shroud over its entire length. A
structured Martensite. Apart from this, a solenoid valve is operated by a PID
wide precipitate of newly formed controller with predetermined set points,
Eta-Carbides (responsible for increased is used to regulate the liquid nitrogen
wear resistance) into the hard Martenside supply to the chamber. The temperature of
structure induces a dense lattice the specimen is measured using
structure.Some theories by Zhmud (1980) temperature sensors.Another method can be
are:a. Cryogenic treatment was effective by using refrigerator with ethyl alcohol
for intemperate and adequate tempered and dry ice as refrigerant for Cryogenic
tool.b. The soaked time (5min to 10 hrs) treatment. The specimen to be treated was
had no effect on the tool life.c. A placed in a clean and dry thermocol box.
decrease in tool life within 5-7 days The specimen with the thermocol box were
after treatment and increases again with then kept in a refrigerator for duration
repeated treatment.Cryogenic treatment of 12hrs to bring down the temperature of
can be performed by different methods.One the specimen to 0C. After a
of such methods consists of a period of 12 hrs, dry ice was added into
Cryo-treatment chamber and an auxiliary the thermocol box using a spatula.
liquid nitrogen supply system. In this




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