The Boeing 777

Commercial aircraft are the result of the airlinebeen crucial, but the type's twin-engine economy
requirements which shape them, attempting towould render them more profitable.
fulfill, as completely and cost-effectively asThe stretched version, sharing the same pilot
possible, the particular combination of missiontype rating as the baseline aircraft, would result in
goals. For airliner-type aircraft, these include twoa 777 family, meeting several range and capacity
primary parameters: payload, comprised ofneeds.
passengers, baggage, cargo, and mail, and range,Officially announced at the 1995 Paris Air Show
which enables a carrier to offer nonstop serviceafter receiving 31 orders from Cathay Pacific,
between specific city pairs.Korean Air, Thai Airways International, and ANA,
Aircraft configurations are, in essence, designthe elongated variant, designated 777-300, had
solutions to intended operating missions and hencefeatured a ten-frame forward and nine-frame aft
vary according to fuselage length and width;fuselage insertion, to ensure an optimum balance
wingspan, planform, and sweepback; engine type,and center of gravity and to continue to obtain
thrust, and mounting; and horizontal and verticalrequired take off rotation angles with the existing
tail location and size.777-200 undercarriage, increasing its maximum,
The 777 traces its origins to 1986 when Boeingsingle-class passenger capacity to 550. In order to
had first determined the need for a widebodybe able to demonstrate evacuation speed with
design sandwiched, in capacity, between itsthis number, two type A overwing exit doors had
existing 767-300 and 747-400 to replace thebeen inserted. Fuselage section, inboard wing, and
McDonnell-Douglas DC-10 and Lockheed L-1011nose and main gear strengthening had catered to
trijets. Although initial configurations, all designedthe increased structural weight, while a tailskid had
767-X, had closely resembled its predecessor 767protected the fuselage underside from excessive
with a larger capacity and winglets, it had quicklytake off angles.
become apparent that an all-new design, theBecause of the unprecedentedly long wheelbase,
seventh in the Boeing Commercial Airplanea belly- and horizontal stabilizer-mounted "ground
Company line, would be needed after a last-ditchmaneuvering camera system," or "GMCS," had
iteration had featured a winglet-equipped 767 withprovided electronic images to cockpit crew to
a 757 fuselage graphed on to its aft section,facilitate taxiing and turning.
producing a semi-double decker. Aside from theThe 777-300, with a 242.4-foot overall length, but
aerodynamic drag considerations, the existingthe same 199.11-foot wingspan, had first flown on
underfloor baggage, cargo, and mail volume wouldOctober 16, 1997 with 82,800-thrust-pound Rolls
have been inadequate for its projected capacity.Royce Trent 892 engines, its test pilots reporting
Because of increasingly more reliable and highertaxiing differences which had been augmented by
capacity turbofans, the new aircraft could, like theits ground maneuvering camera system, but
767, be configured round two of them.inflight characteristics which had been virtually the
Boeing Board of Director authority to offer thesame as those of the -200 after its nearly
new design, still designated 767-X, had beenfour-hour inaugural flight.
granted on December 8, 1989 for an aircraftThe 777-300's certification program, which had
which had been 16 feet longer, 41 inches wider,involved five aircraft and 1,500 hours, had focused
and had sported a 14-foot greater wingspan thanon the differences between the two versions.
its predecessor, but initial feedback from AllThe type, inaugurated into service with Cathay
Nippon, American, British Airways, Cathay Pacific,Pacific on May 27, 1998, had eventually been
Delta, Japan Air Lines, Qantas, and United hadpowered by the 98,000 thrust-pound Pratt and
indicated that Boeing had not been innovativeWhitney 4098, the 90,000 thrust-pound Rolls
enough: they had all sought a still larger aircraftRoyce Trent 892, and the 93,700 thrust-pound
with state-of-the-art technology, such asGeneral Electric 90-94B turbofan, and had a
fly-by-wire flight controls, and extended-range660,000-pound maximum take off weight. Its
twin-engine operational capability.wing and fuselage center section fuel capacity of
A further iteration, with a 20.3-foot wide, circular45,220 US gallons had provided a typical,
fuselage cross section, had resulted in a 747-like,mixed-class range of 6,000 nautical miles, and the
twin-aisled passenger cabin, and its 199.11-foot,variant had become the first serious contender to
supercritical wing, with a 31.6-degree sweepback,Boeing's own 747 in capacity.
had been able to meet design goal cruise speeds,The -100 series 777, hitherto missing from the
yet meet American Airliners' DC-10-size gatebasic family and strongly supported by American
compatibility requirements with innovative, foldableAirlines, had been reserved for a smaller-capacity,
wingtips. It would be the world's largest twin-jet,ultra long-range version with a foreshortened
of narrow or widebody dimensions, ever to befuselage which could connect any two points on
produced. Because of its relatively late designthe globe. Because the engine manufacturers had
phase, it would equally offer the widest cabinbeen reluctant to develop a powerplant with a
among its competition.thrust capability higher than that employed by the
When United Airlines had placed its $3.5 billion777-200ER, the fuselage shrink could still use
launch order for 34 firm and 34 options onexisting engines, trading structural weight for
October 15, 1990 to replace its DC-10s, it hadfuel-producing range.
launched both Boeing's seventh pure-jet designAs initially envisioned, a 777-100X, with a ten- to
and a collaborative partnership with the12-frame decrease for a three-class complement
manufacturer to produce an airframe of theof about 250, would have resulted in higher
highest quality.operating costs, since fewer passengers and less
The aircraft which had subsequently rolled outcargo would have reduced the aircraft's overall
three and a half years later on April 9, 1994,revenue potential, although the desired range
designated WA001, had been the first to havewould have been achieved. Key to such a design
been digitally designed with three-dimensionalhad therefore been use of at least the existing
computer graphics, and had exceeded its original-200 length fuselage.
design goal of reducing change, error, or reworkThe resultant version, the 777-200X, would store
by 50 percent. Indeed, the aircraft's firstfuel in tanks beyond the never-used wing hinge
alignment had been off by a mere.023 of an inch.and, with a 298-passenger, three-class capacity,
The airliner, the Boeing 777, had also been thewould emerge as the world's longest-range
first to have been designed round its fuselage. Incommercial aircraft capable of flying 8,600 nautical
order to provide the carriers' requests for largemiles. A comparable stretched-fuselage,
capacity, Boeing had, for the first time, deviated355-passenger 777-300X would offer a
from its traditional ovoid fuselage cross section,6,600-nautical mile range.
employing one with a perfectly circularAlthough Malaysia Airlines had signed a
circumference, which had provided sufficientmemorandum of understanding for 15 -200Xs and
internal width and volume for 747-like, ten-abreastThai Airways International had also expressed
coach seating. and had resulted in a simpler, lighter,strong interest, many Asian carriers had found
and cheaper structure. Internal seating options hadthe design's range to have still been deficient,
provided for twin-aisle configurations varyingsince it could not offer their desired Pacific-US
between six and ten abreast, in a variety ofWest Coast capability.
classes and densities, for a maximum capacity ofBattling strong competition from Airbus with it's
440, while flexibility zones had permitted rapidA-340-500, which Singapore Airlines itself had
galley and lavatory reconfiguration, according toordered in May of 1998, Boeing could only achieve
airline need.the desired range with an expanded wing, more
Unlike the preceding 767, the 777 had once againcapable engines, and higher gross weights.
been able to accommodate the standard LD-3Six-foot, five-inch wingtip extensions, sporting
containers on its lower deck, storing 18 (or sixdrag-reducing, raked wingtips, had extended the
pallets) in its forward hold and 14 in its aft hold.span and wingbox, and had increased integral fuel
A supercritical airfoil, with a 199.11-foot span, acapacity, while a new, 750,000-pound gross
31.30-degree sweepback at its quarter chord, andweight had required considerable structural
an 8.68 aspect ratio, had optimized its take offreinforcement of the fuselage and the vertical and
and payload-range capability, yet had equallyhorizontal tail. The engine nacelles had been
ensured high-altitude operation and low-speedrevised. The main landing gear had incorporated
handling. Aft wing camber had resulted innew wheels, brakes, and tires, and had semi-lever
considerably rear lift generation, whilecapability on the stretched version in order to
double-slotted inboard and single-slotted outboardaugment rotation angles.
trailing edge flaps had augmented low-speed lift.Internally, repositioned air conditioning ducts and
The outer 21.3 feet of each, wing, connected to aparts of the secondary support structure had
hydraulically-actuated hinge, had facilitated gatepermitted installation of crew rest compartments
compatibility on the ground, although Americanconfigured with two to nine beds in the fuselage's
Airlines, for which it had been designed, had, in thecrown above the passenger overhead storage
event, never chosen this option, nor had any ofcompartments, facilitating 19-hour inflight duty
the other carriers.times. Similar crown galley provision had increased
Unlike that of the 767's conical-shaped tail cone,main deck seating by four and lower deck
the 777 had introduced a drag-reducing,container capacity by four on the shorter-fuselage
blade-shaped one, facilitated by the auxiliaryversion, and seven and six, respectively, on the
power unit's side-facing exhaust.longer fuselage variant.
Employing the largest percentage of compositeBecause of competition from the A-340-500, the
material construction of any previous Boeinglatter would be developed first.
design, particularly in the fixed wing leading edges,Officially announcing the program on February 29,
the wing root fairings, the spoiler panels, the wing2000, Boeing had launched the world's largest,
trailing edge surfaces, the vertical fin, the enginelongest-range, and most powerful twin-jet in the
nacelles, and the main undercarriage doors, theform of the 777-200LR "Longer Range" Worldliner
aircraft had featured a 2,600-pound weightand the 777-300ER "Extended Range." The latter,
reduction because of it.first flying on February 23, 2003, had featured
Its two high bypass ratio turbofans had been the115,300 thrust-pound General Electric GE90-115B
most powerful and reliable ever to have beenturbofans, a 212.7-foot wingspan, a 775,000-pound
designed for a commercial airliner, their 123-inchgross weight, a 47,800 US gallon fuel capacity,
diameter equal to that of a 737 fuselage whichand a 7,930-nautical mile range, and had entered
accommodates six-abreast coach seating.service with Air France the following May. The
Featuring all-composite, wide chord fan blades,777-200LR, which had not first flown until March
they swallowed two million cubic feet of air per8, 2005, had retained the -200's overall length and
minute and had initial potential for 100,000 poundsthe -300ER's expanded wingspan, but with three
of thrust.optional, aft cargo hold fuel tanks, had a 53,515
Its 14-wheeled, tricycle undercarriage had includedUS gallon capacity, giving it a 9,380-nautical mile
a twin-wheeled, steerable nose unit and tworange with 110,100 thrust-pound GE90-110B1
six-wheeled main gear units which had obviatedengines. After an 886-hour test program, which
the need for a third, DC-10-30-like strut and hadhad entailed two aircraft, 318 ground hours, and
featured an aft-axle, hydraulically-controlled328 cycles, the variant had entered service with
steering system which had operated in alignmentPakistan International one year later on March 3,
with the nose wheel.2006.
The first Boeing design to replace theBoeing had thus been able to offer a complete
older-technology cable-and-pulley flight controlfamily of medium-, long-, and ultra long-range
system with fly-by-wire electronic signaling, thepassenger aircraft with two baseline capacities.
aircraft had no longer been maneuvered byThe type had quickly recorded several milestones.
means of directly-linked pilot input commands.After five years of service with 280 aircraft, the
Instead, computers had "translated" thoseBoeing 777 had exceeded ten million hours and
commands into flight control-moving signals.had flown more than 100,000 extended twin
First flying on June 12, 1994 from Everett,operations, mostly over the Atlantic. Because
Washington, the Boeing 777, powered by PrattUnited had been the launch customer, it had
and Whitney 4084 engines and shadowed by alogged more 777 hours than any other carrier.
T-38 chase plane, had completed a successfulLauda Air had recorded the type's highest daily
three-hour, 48-minute flight, and had sparked theaircraft utilization rate, of 14.92 hours, on the
type's two-year, nine-aircraft test program whichAustria-Australia route.
had entailed three engine types, 6,700 airborneAs the fastest-selling twin-aisle commercial airliner,
hours, and 4,800 flight cycles. Simultaneouslyit had notched up 500 deliveries by 2004.
certified by the FAA and the JAA on April 19,Its range capability had often resulted in many of
1995, it had been the first commercial aircraftthese milestones. On April 7, 1997, for example, it
ever to have earned extended twin-enginehad attained an eastbound global circumnavigation
operations of 180 minutes with the Pratt andrecord of 41 hours, 59 minutes with a single
Whitney engine from the first day of serviceintermediate stop in Kuala Lumpur, Malaysia,
entry, which had occurred two months later withbefore landing at Boeing Field. Flying 10,823 nautical
United from London-Heathrow tomiles, it had set the "Great Circle Distance without
Washington-Dulles.Landing" record, and averaging 553 mph, it had
The basic design's inherent flexibility, coupled withalso earned the "Speed Around the World,
use of the previously dry center section fuel tankEastbound" record. And on November 10, 2005,
and successively higher-thrust engines, hadthe 777-200LR had captured the world distance
optimized the type for increasingly larger routerecord of 11,664 nautical miles in 22 hours, 42
sectors, resulting in the initial A variant, aminutes, a distance more than half way round the
subsequent B version, and a final increased grossworld.
weight, or 777-200IGW, model, before the typeAs a 747 replacement, the 777-300 had flown
had been collectively designated -200ER, forthe same number of passengers on one-third the
"extended range." Utilizing fuselage, wing, tailplane,fuel and had required 40 percent less
engine pylon, and undercarriage structuralmaintenance.
strengthening, the aircraft, with a 14,220 US gallonThe final version, a freighter devoid of either
fuel increase and a higher, 656,000-pound grossexternal passenger windows or internal amenities,
weight, had offered a 7,700-nautical mile range,had resulted from carrier need for a long-range,
but had otherwise been dimensionally identical tohigh-capacity, all-cargo aircraft and had been
its -200 predecessor. First flying on October 7,launched on May 24, 2005 when Air France had
1996 with General Electric GE90 engines, it hadplaced an initial order. Based upon the 777-200LR
been certified the following January and hadWorldliner, it had been powered by 110,100
entered service with British Airways on Februarythrust-pound GE90-110B1L turbofans. With a
9.maximum fuel capacity of 47,890 US gallons, the
Airline need dictating higher capacity, coupled with766,000-pound aircraft had a 4,886-nautical mile
the basic airframe's inherent stretchability, hadrange. Its 226,000-pound payload capability could
resulted in the first dimensional modification andbe carried in an inner-fuselage, 23,051-cubic foot
had followed the trend of previous Boeingvolume: of the 18,301 cubic feet on the main
jetliners, which had all been designed with thedeck, it could accommodate 27 96-inch pallets and
same growth capability.of the 4,150 cubic feet on the lower deck, it could
The version, targeted as an early 747-100 andcarry ten 96-inch pallets. Another 600 cubic feet
-200B replacement, would offer similar passengerof cargo could be carried in the bulk
capacities as these quad-engined wide bodies, butcompartment.
with far greater fuel efficiency, lower seat-mileHaving notched up some 1,000 sales of all
costs, and advanced technology.versions in the 13-year period between 1995 and
Cathay Pacific had, coincidentally, identified the2008, the versatile widebody, twin-engined Boeing
need for a very high capacity widebody on its777 seemed poised to carry passengers and
intra-Asian routes where range capability had notcargo well into the 21st century.