The Precision Surface Grinder

The precision surface grinder is a machine tooldiamond at the top of the range, through cubic
that is capable of working to a fine tolerance ofboron nitride and silicon carbide to aluminium oxide.
plus or minus 0.002 millimetres, or to around plusThe most commonly used is aluminium oxide
or minus one ten thousandth part of an inch inbecause of its efficiency and it relatively low cost
the old imperial measurement scale. This is anof replacement. Because diamond and cubic boron
extremely high degree of precision and naturallynitride are very expensive to produce, the wheels
requires a skilled operator to achieve it. Of course,normally have a core comprised of a hard, but
much depends on the material being worked with,less expensive material with only the outer
as well as the type of grinding wheel being used.surface of the wheel being either diamond or
The surface grinder usually has a table where thecubic boron nitride.
work piece is attached with the grinding wheelThe extremely high degree of precision achievable
positioned above it. The work piece requiringwith a surface grinder depends largely on the
grinding can be traversed in two horizontalcondition of the grinding wheel. For this reason
directions, either across the face of the grindingdressers are used to dress the grinding wheels
wheel, or longitudinally. By using the two directionback into peak condition. It is also necessary to
operating wheels in tandem, the work piece canuse suitable coolant lubrication on the work piece
be positioned precisely where it is needed.while the grinding operation is in progress. This has
Grinding of a metallic surface requires the worka dual purpose: the lubricate the grinded surface
piece to be firmly attached to the table. This isand keep temperatures down, as well as the
usually achieved by means of a magnetic chuckcontinual removal of swarf, or the unwanted
that can hold a piece of metal firmly in positionmaterial that has been ground away.
while it is being grinded. The magnetic chuck canThe precision surface grinder can achieve
be either electromagnetic or a permanent magnetamazingly high degrees of machined accuracy in
type. Naturally, this type of chuck can only workthe right hands. It can usually achieve greater
with metals that are attracted to a magnet,machined accuracy than other commonly used
which includes all types of steel, the mosttypes of machine tool, such as a milling machine
commonly ground metal.or lathe. With the use of specialised computer
The material used for the surface face of thesoftware, the level of precision becomes almost
grinding wheel is important. These range fromimpossible, and in high demand in today's world.