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Article #288: Tranformer

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Importance Of Transformer In Field Of of turns. N2/N1 = V2/V1 = I1/I2 = K
Electricity Here N is no of turns, V is voltage I is
The electric power now a days has become current. 1 and 2 denotes primary &
the necessity of people. Every consumers secondary windings respectively. K is
of any category such as commercial, called transformation ratio. For the
residential etc needs electric power. So value of K>1 transformer is step-up type
it has become duty of the government to and for K
generate electric power and transmit it So this is the basic working of
to the consumers safely and transformer.
satisfactorily. The development of a Major Parts Of A Transformer
state depends upon its industry, its A transformer in its complete is a
business and other such options which assembly of many parts these parts are
plays a vital role in increasing the per summurized as:
capita income. But parallel to other * MAIN TANK:
needs of industry electricity is also a It is the outer part of the transformer.
need. No machine can run without it. The core with windings is fitted in the
Similarly, now a days computer has become main tank. The LV and HV terminals are
the part of every business office. It also taken out from the windings through
needs too electric power. So if it does the holes provided in the main tank is
not get electric power at appropriate required to support the windings and
level it will not work and the smoothness transformer oil.
business ends. * COOLING FINS:
Different types of consumers needs Cooling fins are provided with the main
different voltage levels of electric tank. These fins are small strips welded
current. For example a commercial together t form a network of small hole
consumer may need a voltage level of 11 pipelies. These are connected from top to
kv or 440 v or 6.6 KV while a residential bottom with main tank. The hot
consumer needs power at level of 240 V. transformer oils the enters these fins
For serving different consumers we cannot from the top and after cooled by natural
give supply to them from different air striking the fins enter the main tank
generating stations generating power at again from the bottom. So these fins are
different levels. It is not convenient provided for the cooling of the
and sometimes impossible. So it becomes a transformer oil.
need to generate power at a level and to * CONSERVATOR TANK:
transmit it to other stations at a higher Conservator tank is provided on the top
level and distribute it to consumers at of the main tank and it is filled with
different levels on the voltage level of transformer oil. It is connected directly
their need. to the main tank body. The oil filling
So at every step whether voltage level hole is kept closed after filling the oil
should have to be increased or decreased in it. A hole is made for the connection
we need a transformer. So the role of of breather with it on the top of the
transformer in the transmission and conservator tank. It and main tank are
distribution of electric power is very air tighted so that it can breath only
important. The electric power is from the breather.
generated at a level of 12-15 KV and is * BREATHER:
stepped up to 220 KV or higher levels The breather is provided with the
with the help of step up transformer. At conservator tank. The breather is
the distribution stations it is stepped typically a glass vessel whase top outlet
down to a lower level 66 KV and send to is connected to the conservator ad bottom
substations and then further decreasing outlet is free to air. It is connected
to 11 KV and 400V it is divided between vertically with the constervator tank.
consumers with the help of stepdown The breather has two chambers top chamber
transformer. So transformer has become a is filled with silicagel and bottom
necessity due to its important role in chamber which is of bowl type is filled
power transmission and distribution. with transformer oil. The air passes
Transformer -In General through the breathers. The moisture
Transformer is basically a static device present in the air is absorbed by the
which is defined as a device which can silica gel. The dry air goes inside
step up or step down the voltage level of conservator tank when needed. The
A.C. applied to its primary. If the presence of moisture change colour of
transformer is step up then the voltage silica gel from blue to pink.
on secondary terminals will be high and * CORE:
if the transformer is stepdown then the Core provides the main flux path the core
voltage level on secondary terminals will is made up of CRGO (cold rolled grain
be low. Any winding can be considered oriented) sheet steel. The CRGO steel
secondary and primary so any transformer sheets are cut into small strips of
may behave as stepup or step down appropriate size and shape the thickness
transformer but it is possible only of the strips is 1-2 mm and width of
theoretically it is not possible these is 1 to 2 inch the length of these
practically on the behalf of insulation varies on the basis of rated KVA of the
reasons. So transformers are wound for transformer.
different types and for different voltage These strips are joined in a predescribed
levels. For stepping up or down a voltage form. The limbs in the form are two for
a suitable transformer should be choosed. single phase transformer and three for
As said earlier transformer is a static three phase transformer.
device. In the construction of it we have * WINDINGS:
a core which is made up of steel sheet The primary and secondary windings of
stampings these stampings are cut into transformer are wound on the winding
many steps such as i.e. etc. and are them machines. The wires choosen for making
assembled to have the complete core. On coils are generally of copper and
this core the secondary and primary aluminium of SWG specified by the Indian
windings are wound. Both the windings are Institutes of Standards.
insulated from each other as well as from The LT windings are having a small dia
the core. The no. of turns of primary and and are coiled in such a way to fit the
secondary coils determines whether it is core limb smoothely. The HT winding is of
step up transformer or step down large diameter as compared to the LT
transformer. For stepup transformer winding. Here also the diameter is so
secondary no. of turns should be more as choosen that the HT winding fits over the
compared to primary. For step down LT winding coils alongwith insulation
transformer these should be less. paper.
Now these windings on the transformer are * BUSHINGS:
immersed in the tank which is the Porceline bushings are provided on both
mainbody of the transformer. The tank is sides of the transformer i.e. on HT and
filled with oil and provided with fins LT side. These bushes are provided on the
for cooling. transformer to insulate the high voltage
The transformer oil gives two fold in touch with the main body of the
results. It cools the windings and transformer. The HV cide bushings are
insulate the winding from the main tank large in size as compared to the LV side
body. The primary and secondary terminals because of the high voltage on HT Side.
are made ready with the help of bushings. * ARCHING HORNS:
Now when the voltage is given to the Arching horns are provided at the top and
primary winding of the transformer a flux bottom of the HV and LV bushings. These
gets produced, this flux alternating in are provided on HV bushings essentially.
nature follows a path on the core and get The purpose of these is to have safe
linked to the secondary winding hence a earthing of high voltage without any
voltage is generated at the secondary damage to main transformer body in the
winding. case of failure or breakage of the
So a transformer is based on FARADAYS bushing. In such case the top and bottom
LAWS OF ELECTROMAGNETIC INDUCTION. horns are joins together and so safe
The voltage generated on the secondary earthing is achieved.
depends on the secondary and primary no.






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